Customer/Industry

Ready-to-Eat Protein Production Plant/Food Production

Location

USA

Indoor Coverage Area

15,000 ft² / 200,000 ft³

Customer Goals

The customer needed a fast, non-disruptive way to help reduce mold and yeast contamination across its legacy production facility, protect product quality, and reduce customer complaints and shutdown risk.

Key Challenges

The aging facility was causing severe mold and yeast growth and spread throughout the plant
Mold and yeast colonized surfaces and spread via airborne spores, which settled onto the product across various production stages and ultimately entered the supply chain
The company received an influx of customer complaints, negative online reviews, and product returns
The Food Safety & Quality Assurance team needed a fast solution to keep the mold and yeast away from the product

Solution

24 Sentry XL Synexis® devices deployed throughout the facility without disrupting operations.

Results: Continuous Reductions Across All Seasons

95%

Decrease In Air
Plate test
Failures*

92%

Decrease In Food
Contact Surface
Failures*

95%

Decrease In
Non-Food
Contact Failures*

69%

Decrease In
Customer
Complaints**

*average over 4 months pre-deployment vs. 13 months post-deployment for surface and air testing
**average over 8 months pre vs. 13 months post for complaints

Learn more about Synexis technology in food safety

Learn More About Pathogen Control

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