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EPA Formaldehyde Findings: Health Risks and How Synexis Can Help

David Lesky

The recent EPA formaldehyde findings highlight the health and environmental risks associated with this widely used chemical, especially in hatcheries and agricultural settings. Historically, formaldehyde has been the go-to solution for microbial control in hatcheries. However, as regulatory scrutiny intensifies, safer and equally effective alternatives like Synexis DHP are emerging as the future of hatchery cleaning and sanitation.

Understanding the EPA Formaldehyde Findings in Hatchery Applications

Formaldehyde has long been used under FIFRA regulations to control microbial growth in hatcheries. However, the EPA’s draft risk assessments reveal significant concerns about the chemical’s safety for workers, animals, and the environment.

Key Risks Identified by the EPA

  • Worker Health Risks: Acute inhalation and dermal exposure during hatchery fumigation can cause respiratory and skin irritation. Chronic exposure increases risks of asthma, allergies, and even cancer.
  • Environmental Risks: Formaldehyde can negatively impact plants and terrestrial organisms near facilities where it is used.

Regulatory Outlook for Formaldehyde Uses

  • A FIFRA draft interim decision is expected in 2025, with likely restrictions on formaldehyde use in hatcheries.
  • A TSCA final rule may further limit the availability of formaldehyde-based solutions by 2027.
  • Manufacturers are already moving away from formaldehyde, potentially creating future supply chain challenges for hatcheries that rely on this chemical.

Why Hatcheries Need Safer Alternatives to Formaldehyde

The Health Costs of Formaldehyde Use

Hatchery workers face significant risks when exposed to formaldehyde during fumigation. Without strict occupational controls, such as personal protective equipment (PPE), acute exposure can result in immediate irritation, while long-term exposure may lead to chronic respiratory issues and cancer.

Animal Welfare Concerns

While formaldehyde is effective at reducing microbial contamination, its toxicity poses potential risks to the animals themselves, particularly in poorly ventilated environments where residual fumes may linger.

Environmental Challenges

The EPA has noted environmental risks associated with formaldehyde use, particularly for plants and terrestrial organisms near formaldehyde-generating operations. As hatchery operations come under increasing regulatory scrutiny, adopting safer alternatives is not just a choice—it’s a necessity.

Synexis DHP: Revolutionizing Hatchery Cleaning and Disinfection

Synexis’ patented Dry Hydrogen Peroxide (DHP) technology offers hatcheries a safer, more sustainable alternative to formaldehyde. By using DHP, Synexis systems provide continuous microbial reduction without the health and environmental hazards of traditional chemicals.

How Synexis DHP Works

DHP is a gas-phase antimicrobial solution that permeates every corner of a space, neutralizing bacteria, viruses, and fungi in the air and on surfaces. Unlike formaldehyde fumigation, which requires high concentrations and active application, Synexis systems work passively and continuously.

Benefits of Synexis DHP for Hatcheries

Enhanced Worker Safety

  • Reduces exposure to harmful chemicals, protecting workers from acute and chronic health risks.
  • Eliminates the need for intensive PPE, access restriction, and environmental monitoring during fumigation processes.

Animal Health and Welfare

  • Non-toxic and residue-free, ensuring cleaner environments without harming hatchlings or other animals.
  • Consistent microbial control minimizes the risk of disease outbreaks, improving overall hatchery success rates.

Environmental Stewardship

  • DHP breaks down into harmless byproducts, leaving no lasting impact on the surrounding environment.
  • Reduces the facility’s overall chemical footprint, aligning with growing demands for sustainable agricultural practices.EPA Formaldehyde Findings: Chickens in Hatchery

Why Hatcheries Should Transition to Synexis DHP in Light of the Recent EPA Formaldehyde Findings

Regulatory Readiness

With formaldehyde use facing increasing restrictions, transitioning to DHP positions hatcheries to comply with upcoming regulations under FIFRA and TSCA.

Cost-Effectiveness

While initial implementation may require investment, DHP systems offer long-term savings by reducing the need for frequent chemical purchases, improving worker efficiency, and minimizing health-related liabilities.

Proactive Animal Health Management

By ensuring continuous microbial reduction, Synexis helps hatcheries maintain cleaner, healthier environments, reducing the risks of disease and mortality in hatchlings.


The EPA’s formaldehyde findings highlight the urgent need for safer, more sustainable cleaning and disinfection solutions in hatcheries. Synexis DHP technology provides an innovative alternative, ensuring effective microbial control without compromising worker safety, animal welfare, or environmental health.

By transitioning to DHP, hatcheries can protect their operations, align with evolving regulations, and promote healthier environments for both workers and animals.

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